Introduction to a Complete modular plant extraction production line

1、 Product Overview

The Zhengheng Plant extraction production line is an integrated set of extraction equipment, consisting of multiple sets of multifunctional extraction Tanks, condensation reflux systems, oil-water separators, operating platforms, and pipeline valves. The entire equipment is made of high-quality 304/316L stainless steel, polished both inside and outside, with no residue and easy cleaning. Standard multi-layer precise temperature control system, with temperature difference controlled within ± 0.5 ℃ - this is the key to ensuring the complete retention of essential oils and active ingredients in extracts. Whether it's steam distillation, water distillation, or solvent extraction, the equipment can be switched with just one click, suitable for hundreds of aromatic plants such as roses, lavender, agarwood, tea trees, mint, etc.

The unique tray style steam distribution design allows steam or solvent to evenly penetrate the material, resulting in an extraction rate that is over 15% higher than traditional equipment. Efficient spiral condenser combined with low-temperature circulating water ensures pure aroma and no burnt taste of essential oils or extracts. The built-in oil-water separator adopts a conical layered structure, resulting in clear and higher purity oil output.

2、 Product Features

✅  Multi tank parallel modular design: Three extraction units operate independently, allowing for intermittent production of single tanks and batch operations in series/parallel. The production capacity is flexible and adjustable, adapting to different production scheduling needs

✅  Complete reflux extraction process: equipped with condenser, cooler, oil-water separation and collection components to achieve solvent reflux circulation, efficient recovery of plant volatile oils and active ingredients, improve raw material utilization, and reduce production costs

✅  Sanitary polishing process: mirror polishing on the inside and outside of the tank and pipeline, quick installation clamp connection, no hygiene dead corners, easy cleaning and sterilization, in compliance with GMP clean production standards

✅  Supporting safety operation platform: integrated steel structure operation platform, stairs and protective guardrails, convenient for feeding, inspection, sampling, equipment maintenance, and production operation safety standards

✅  Improve self-control expansion interfaces: reserve temperature, pressure, and liquid level sensor interfaces, upgrade automatic temperature control, timed extraction, automatic slag discharge and other automation control systems, and adapt to industrial intelligent production

✅  Customized solution service: Single tank capacity, tank quantity, heating method (steam/electric heating), concentration matching, and automation level can all be customized to meet the customer's factory and production capacity requirements for a complete turnkey production line

3、 Application

Extraction of effective ingredients from Chinese herbal medicine, extraction of aromatic plant essential oils and hydrosols, production of raw materials for herbal health products, extraction of plant pigments, boiling of traditional Chinese medicine beverages, processing of natural daily chemical raw materials, and extraction of biopharmaceutical plants.

4、 Service

Provide a complete service solution from aromatic plant cultivation to extraction

5、 The Development Direction of AI Era

In the future of advanced technology, our system is a fully intelligent production line, operated collaboratively by artificial intelligence robots, and all complex operations are entrusted to AI robots. It has a built-in process database that we have accumulated over the years - simply select rose or lavender on the screen, and the device will automatically set the optimal distillation or extraction time, steam flow rate, and cooling temperature. Even if you are a beginner, you can produce master level quality at once.